Airframe Components & Assemblies

 
 

Diverse capabilities allow Schweizer to provide a large quantity and variety of subcontract work. The company currently manufactures or produces subcontract components and assemblies for many of the world's largest aerospace corporations.

     

General


   
  • Materials: Aluminum, Steel, Stainless Steel, Titanium, Composites, and Thermo plastics
  • Engineering Media: Electronic Digital Data, Mylar, or Dimensioned Drawing
  • Tooling: Customer or Schweizer-supplied
  • Contracts: Individual or Long Term
     

Detail Parts


   
  • Sheet Metal and Extrusion Parts
    • Higher value-added Workscope including: Rubber Press, Stretch Press, Form Die or Drop Hammer forming; CNC Routing; Close Tolerance Holes (Size or Location); SPC or Key Characteristic Requirements; and Heat Treating or Multiple Finishing Operations.
    • Size: Length up to 12 feet (20 feet if Heat Treating is not required)
  • Machined Parts
    • Tolerances: Down to + 0.0001 inch
    • CNC Lathe Part Size: Up to 16" diameter x 28" length
    • CNC Machine Center Part Size: Up to 40" width x 60" length x 35" height

Assemblies


   
 
  • Type: Riveted, Mechanical, Bonded, or Spot-Welded involving Machined Sheet Metal, or Composite Parts; and Electrical or Hydraulic Subassemblies
  • Size:  From Small Bench Type up to 30' Length
  • Examples: Doors, Hatches, Wing Tips, Rib Assemblies, Panel Assemblies
     

Design & Manufacturing

   

Engineering Design and FAA Certification



Designed and certified 34 different aircraft models
Delivered nearly 6000 licensed aircraft

     
 

Lofting, Tool Design and Fabrication

  • Jigs
  • Dies
  • Templates
  • CAD Programs (Approved by & systems compatible with most major domestic prime contractors)
  • Fixtures
  • Form Blocks
  • Gages
  • Masters
  • Molds
     

 

Sheet Metal Fabrication


  • Stretch Forming (80" x 120" skin; 150 ton maximum)
  • Hydraulic Forming (30.25" x 110.75"; 10,800 ton maximum)
  • Drop Hammer Forming (42" x 66"; 6000 lbs. lift)
  • Punch Presses (150 ton maximum with die cushion)
  • Brake Forming (12' long; 10 gage; 120 ton maximum)
  • Shearing (12' long; 10 gage; 1/8" thick steel maximum, 6' long; 10 gage; 1/4" thick steel maximum)
  • CNC and Conventional Drilling and Routing (5' x 12' table)
  • Roll Forming (12' long; 5/8" minimum radius; 0.63" maximum)
     
 

Machining (CNC and Conventional)


  • Machining (X 60", Y 40", Z 35 "; 4-axis)
  • Grinding (ID, OD, Surface, and Jig)
  • Milling (2, 4, & 5 -axis - CNC)
  • Drilling
  • Turning (24" diameter maximum; 4-axis)
  • Jig Boring
     
 

Plastics and Composite Fabrication


  • Fiberglass (Wet Layup and Prepreg)
  • Forming of Window Transparencies
  • Vacuum Forming
     
 

Inspection (CNC and Manual)


  • CNC Coordinate Measuring (3, 4 & 5-axis)
  • Magnetic Particle
  • Metallurgical Testing
  • Dye Penetrant
  • Ultrasonic
  • Conductivity Testing

 

Processing and Finishing (Parts and Assemblies)


  • Sandblast
  • Glass Beading
  • Priming and Painting (32' x 12' x 10' booth maximum)
  • Alumnium heat treat and age
  • Alodining (1000 and 1200)
  • Passivating
  • Ovens
  • Freezers
     
 

Assembly


  • Major
  • Minor
  • Riveting
  • Welding
  • Metal Bonding
  • Electrical
  • Transmission
  • Pneumatic
  • Hydraulic